CUTTING & FORMING

Precision Foam Cutting & Forming Equipment at Fincorp - Reliability Meets Innovation

CCM - CAROUSEL CUTTING MACHINE

An essential component in any foam production and conversion plant, the CCM is available in various models to meet a broad spectrum of cutting requirements.

The CCM features a rotating table where foam blocks are placed. This table moves automatically across the blade carriage for precise cutting. Equipped with a smooth blade, the machine is capable of slicing through all kinds of material. The cutting thickness is automatically adjusted, moving the blade carriage up or down as needed. To prevent foam blocks from sliding, the table is covered with abrasive-covered plywood, and a vacuum system assists in holding the blocks securely during cutting. The machine is controlled via a PLC with a user-friendly and straightforward screen interface.

AHCM-135B
AUTOMATIC HORIZONTAL CUTTING MACHINE

The Automatic Horizontal Cutter Machine AHCM-135 is designed to deliver precise and efficient cutting for flexible PU and rebonded foam, making it an essential part of modern foam processing lines. Developed by Fincorp Est., this machine combines advanced technology with robust construction to ensure consistent, high-quality results in various foam cutting applications.

Smooth Cutting for Kitchen and Bath Sponges – Automatic Horizontal Cutting Machine with Co

Advanced Cutting Technology: The AHCM-135 features a specialized cutting blade, adjustable in speed, allowing for precise cuts on flexible PU foam up to 45 Kg./cu.m and rebonded foam up to 150 Kg./cu.m. The blade's tensioning is controlled by a hydraulic system, ensuring accurate cuts with minimal material waste.
Automated Precision: Equipped with a fully automatic mode powered by a programmable logic control (PLC) system, the AHCM-135 delivers consistent and repeatable cuts. The Human-Machine Interface (HMI) touchscreen simplifies operation, enabling easy adjustments and real-time monitoring.
Vacuum Stabilization: The integrated vacuum hold-down system, synchronized with dual conveyor belts, stabilizes foam blocks during cutting, ensuring they remain perfectly aligned for precision cutting.

High Precision and Efficiency: The AHCM-135 ensures cutting accuracy up to ±0.5 mm, delivering high-quality results with minimal waste. The fully automatic operation and customizable blade settings make it suitable for a variety of foam processing applications.
Robust and Reliable: Built with a heavy-duty steel frame, the AHCM-135 offers stability and durability, capable of withstanding the demands of continuous operation. The integrated hydraulic blade tensioning and automated lubrication system further enhance the machine’s longevity.
Safety and Compliance: The AHCM-135 is equipped with advanced safety features, including emergency stops, blade breakage detection, and a coolant system to reduce dust and keep the blade cool. It meets international safety and performance standards, ensuring safe and reliable operation.

Customizable Blade Settings: The AHCM-135 allows customization of blade lengths and widths to suit specific cutting needs, accommodating a wide range of foam densities and types.
Variable Speed Control: The main drive, powered by a 10 HP Variable Frequency Drive (VFD), offers precise control over cutting speed, adjustable from 0 to 8 meters per minute, ensuring flexibility for different materials and thicknesses.
Optimized Conveyor System: The synchronized dual conveyor belts, each 8.4 meters long, are designed with perforations for vacuum hold-down, ensuring smooth and accurate material movement through the cutting process.

Processed Material: Flexible PU Foam (up to 45 Kg./cu.m) and Rebonded Foam (up to 150 Kg./cu.m)
Conveyor Belts: Two synchronized belts, 8.4 meters long each, with vacuum hold-down perforations
Cutting Blade: Adjustable speed, specialized guide for rebonded foam
Power Supply: 400 V
Dimensions: Length 8500 mm, Width 2500 mm, Height 2200 mm
Weight: 6500 Kg
Blade Speed: Adjustable from 12 to 91 m/min
Cutting Capacity: Width 2000 mm, Length 2000 mm, Height 1200 mm

AHCM-135
AUTOMATIC HORIZONTAL CUTTING MACHINE

Integral to both foam production and conversion operations, the AHCM represents a key solution for precision cutting. Tailored to the industry's diverse needs, our range of AHCM models ensures there's a perfect fit for every cutting requirement, enhancing the versatility and efficiency of foam processing facilities.

Fincorp Est - Automatic Horizontal Cutting Machine

The AHCM is primarily used for cutting foam for furniture and mattress covers, showcasing its versatility in application.

This machine adeptly handles Flexible PU foam with densities up to 45 Kg./cu.m. For Rebonded Foam, which can have densities up to 150 Kg./cu.m, a special blade guide is employed to ensure precise cutting.

Foam blocks are placed on a movable table that automatically traverses across the blade carriage. Cutting is executed with a smooth blade, designed to effortlessly slice through various materials. Blade tension can be mechanically adjusted to accommodate different foam types. The cutting thickness is automatically set, allowing the blade carriage to adjust vertically as needed. To secure the foam block during cutting, the table is coated with an abrasive material. A dual motorized grinding system sharpens the blade, and a hold-down roller assists in cutting large dimensions.

AHCM-135: For Larger Cutting Requirements

The AHCM-135 is tailored for operations requiring extensive cutting capabilities. With a maximum cutting thickness of 135 centimeters, this version is perfect for larger-scale production needs. It combines precision cutting with the capacity to handle substantial foam block sizes, making it an ideal choice for robust and high-volume foam processing.

The AHCM is tailored to meet specific customer specifications and comes in several sizes:

AHCM-135-300: Features a 300cm table.
AHCM-135-450: Equipped with a 450cm table.
AHCM-135-580: Boasts a 580cm table.

AHCM-40: Compact and Efficient

In contrast, the AHCM-40 caters to more compact cutting requirements, offering a maximum cutting thickness of 40 centimeters. This model is suited for smaller-scale operations or those requiring more detailed and refined cutting. It retains the precision and efficiency of the AHCM series while being perfectly scaled for operations where space and cutting volume are considerations.

AHCM-40-300: This model features a 300cm table, suitable for a variety of cutting needs while maintaining a compact design.
AHCM-40-450: Equipped with a 450cm table, it offers extended cutting space, ideal for larger foam blocks or increased production demands.
AHCM-40-580: Boasting a 580cm table, this version provides the largest cutting area in the AHCM-40 series, catering to high-volume or large-scale foam cutting operations.

BCB-125 BLOCK CUTTER MACHINE

The BCB-125 Block Cutter stands as a cornerstone for any foam production and conversion facility. Renowned for its efficiency and innovative design, this automatic transverse blade-cutting machine is a game-changer, especially with its minimal overhead space requirements.

The BCB-125 operates on an automated cycle, employing a photocell to ensure precise cutting lengths (up to 300 cm x 205 cm width). When foam reaches the photocell, the machine initiates the cut. The block is secured by pneumatic grippers while the carriage, in sync with the conveyor speed, facilitates accurate cutting. The post-cut process includes automatic ejection of the block and carriage reset.

For manual control, the cutting length can be adjusted visually using a push button. The machine's dual cutting speeds guarantee both optimum performance and clean cuts.

CM - CONTOUR CUTTING MACHINE

At Fincorp Est, we pride ourselves on offering a diverse array of advanced foam processing equipment. A standout in our lineup is the CM Contour Wire Cutting Machine, a specialized tool designed for precision foam shaping.

The CM's cutting mechanism is finely balanced and easily maneuverable, enabling smooth and precise cuts. It can handle foam densities up to 40 Kg/cu.m. with the standard wire, and higher densities can be accommodated with a special cutting wire.

This versatile machine excels in carving intricate foam shapes directly from blocks, making it an invaluable asset for customized foam production. The process involves attaching molds to a clear, perforated polycarbonate sheet, allowing the operator to clearly see the foam during the cutting operation. The operator then skillfully guides a special wire along the mold's contour using a handle. This wire effortlessly slices through the foam block, accurately replicating the mold's shape.

Specification	CM-120	CM-140	CM-160	CM-180	CM-200
Cutting Capacity	120 L x 120 W x 100 H	140 L x 120 W x 100 H	160 L x 120 W x 100 H	180 L x 120 W x 100 H	200 L x 120 W x 100 H
Wire Tension Control	Mechanical	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Variable Position Table	No	Optional	Optional	Optional	Optional
Dust Extractor	Standard	Standard	Standard	Standard	Standard
Air Requirement	Yes; 4 bars	Yes; 4 bars	Yes; 4 bars	Yes; 4 bars	Yes; 4 bars
Machine Weight	350 Kg.	400 Kg.	500 Kg.	550 Kg.	600 Kg.
Motor Size	1.5 HP (1.1 Kw)	1.75 HP (1.3 Kw)	2 HP (1.5 Kw)	2.5 HP (1.85 Kw)	3 HP (2.2 Kw)
Power Requirement	380 Vac 50 Hz 3 A.	380 Vac 50 Hz 3.5 A.	380 Vac 50 Hz 4 A.	380 Vac 50 Hz 5.5 A.	380 Vac 50 Hz 7 A.

Fincorp Est - Automatic Vertical Cutting Machine

AVCM - AUTOMATIC VERTICAL CUTTING MACHINE

This cutting-edge machine is an indispensable asset in foam production and conversion, particularly adept in crafting high-quality sponges for both kitchen and bath purposes.

Foam blocks are securely placed on a fixed table with a motorized backplate. The cutting process employs a serrated blade that requires no sharpening and is capable of slicing through diverse materials. Blade tension can be precisely adjusted using a mechanical tensioning device. The blade carriage is powered by a variable speed motor, and the control panel is equipped with a high-accuracy industrial computer, ensuring a cutting accuracy of +/- 0.5 mm.

VCM - VERTICAL CUTTING MACHINE

A standout in our collection is the VCM Vertical Cutting Machine. Engineered for both foam production and conversion plants, the VCM addresses a wide spectrum of cutting requirements with its versatility and customizable models.

Efficiency meets ease with the VCM's design. Foam blocks are placed on a manually driven, lightweight table, featuring a handwheel-movable back plate for precise control. An endless blade equipped with a sharpening mechanism ensures smooth cutting across all materials. The blade tension can be adjusted mechanically, and the table's polished aluminum sheets facilitate effortless sliding of blocks.